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The Smithy in Snow |
Oak Level
Forge is a lean-to clinging to the side of a log cabin which,
in turn, is clinging to the side of a hill. It overlooks a
wooded holler with a creek running through it. My shop is not
very large, but it does not need to be. Most work has to be
done within a few steps of the coal fire or the iron begins to
cool and we all know we must strike while the iron is hot.
Most of the tools I use date to around the turn of the
nineteenth century; however, I pick the best tool for the job
at hand whether it was made in 1780 or 2006.
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The Forge Itself |
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As an
example, to provide the blast of air needed to bring the coal
fire up to the proper forging temperature, I have a set of
Great Bellows from around 1870, a hand cranked blower from
around 1900 and a “modern” electric blower from 1913. I use
the hand cranked blower, because it provides the most delicate
control and conserves the most coal. Any good blacksmith of
yore would have used the best tool at his disposal, not simply
the easiest to use. Nor would he have chosen a tool out of
nostalgia alone.
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Tools of the Trade |
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Brace of Anvils |
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The
anvil is perhaps the best known tool of the blacksmith. Its
shape has evolved over literally thousands of years and has
become the very symbol of the blacksmith. The anvils in my
shop range in weight from ten pounds to four hundred sixty
pounds and in date of manufacture from 1780 to 1903. |
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Power Hammer |
I have recently added on to
enclose an eight foot tall power hammer nick-named
“Thumper.” He weighs in at a mere five thousand pounds.
Thumper dates to the nineteen thirty’s and was designed to
take the place of a team of strikers swinging sledge
hammers…..one hundred-twenty five pound hammers at that! It
allows me to rough out large pieces and “save my arm” for
the detail work. It can also strike faster than I can…..One
hundred and fifty strikes per minute! This is important in
the production of pattern welded Damascus as fewer heats
mean an increase in the quality of the finished product.

Though
I would be more than happy to rattle on all day about the
particulars of each and every tool in the smithy, instead I
would ask you to gaze at these photos, to appreciate that even
though these tools were designed with nothing but pure
functionality in mind, their forms evolved into pure
sculptural art, with patinas gained from years of use that I
only wish I could replicate in my own work.
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